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Much of your engineering coursework will deal with mathematical modeling of physical problems analysis. I suggest you take initiative in this regard. And go to the HowStuffWorks website and enter the device name. You can also learn about how things work and keep up with changing technologies by reading trade magazines such as Popular Mechanics, PC World, Popular Science, Wired, and Discover Magazine.

Professional engineering societies also have magazines and websites that are good sources of technical information, although some may only be available to members.

A more formal topic related to understanding how things work is called reverse engineering. Reverse engineering is the process of taking apart a device, object, or system to see how it works in order to duplicate or enhance it. Reverse engineering had its origins in the analysis of hardware for commercial or military advantage.

This practice is now frequently used on computer software. Reverse engineering of hardware might be done out of curiosity or as an academic learning experience. Have some fun! Look for opportunities to take things apart and figure out how they work.

Do you think this is possible? Do you think it has ever been done? How long could a human-powered helicopter stay aloft? What altitude could it reach? Make a sketch of how you think a human-powered helicopter would look. The following case study of the design, construction, and test of a human-powered helicopter by a team of faculty and students at the University of Maryland will enable you to see each step of the process at work. Sikorsky Human-Powered Helicopter Prize.

The Sikorsky Prize was initially established in to promote fulfillment of the dream of human-powered hovering flight. In this case, the opportunity or need — the first step in the engineering design process — was created by the American Helicopter Society. Information about the Sikorsky Prize can be found at: www. The Gamera team was well aware that although several teams had attempted to win the Sikorsky Prize in the 32 years since it was established, none had been successful.

Knowing that so few teams had even tried for the Sikorsky Prize and that those who did fell far short of the requirements for the prize made the challenge even more exciting for the Gamera team. Crew: No limitation on number. One member of crew shall be non- rotating. Power: Powered by crew during entire flight including accelerating rotor up to takeoff speed Control: Controlled by crew No remote control Energy storage devices: None permitted Lighter-than-air gases: Prohibited Jettison: No part of the machine shall be jettisoned nor any member of the crew leave the aircraft during flight.

Who would lead the team? What additional capabilities would need to be represented on the team? How much money would the project cost? How would it be financed? What facilities would be required? What would be the general configuration of the machine? What materials would be needed to fabricate it? Could the vehicle be tested outdoors or would the capacity of available indoor facilities limit the size of the vehicle?

Before developing alternative designs, the team first had to collect extensive data and information — Step 3 of the engineering design process. They needed to learn the technologies associated with low-speed airfoil design, design of lightweight structures, rotor ground effects, vehicle stability, power transmission, and human power capability.

Valuable information could be obtained from reviewing the human- powered helicopter literature and from the experience of the Da Vinci III [5] and Yuri I [6] projects. Lessons could also be learned from the successful human-powered aircraft projects: the Gossamer Condor [7] and the Gossamer Albatross [8]. A major issue was ground effect. Ground effect is a well-known phenomenon in which rotorcraft experience an increase in performance when operating near the ground.

Since no data existed for the large rotors and low rotation speeds expected for the Gamera I vehicle, a comprehensive research and test program was needed. The information from these studies would be key since ground effect would reduce the power required to produce a specific amount of lift by as much as 60 percent.

Extensive testing of both sub-scale and full-scale rotors was done to gain information needed to optimize the rotor blade designs. Variables examined included rotational speed, blade pitch, and height above the ground, Other studies included pilot power production for various lengths of time from ten seconds to 60 seconds both with and without hand cranking. In the design of the Gamera vehicle, many design tradeoffs had to be considered and many decisions had to be made.

The team knew that the major component parts of a human-powered helicopter are: Rotors Airframe Cockpit Power transmission system Power plant pilot The team faced many questions and design tradeoffs for each of these components. For the rotors, many choices had to be made.

How many rotors? What airfoil shape would be used for each rotor? What should be the radius of each rotor? The cord length? The angle of attack? What would be the allowable weight of each rotor, and could that weight be achieved while still maintaining structural integrity?

How stiff would each rotor need to be? What tip speed should the rotor operate at? As the support for the rotors and the cockpit, the airframe needed to be as lightweight as possible while still maintaining structural integrity. The cockpit needed to be comfortable and structurally sound while being as lightweight as possible.

It also needed to be able to accommodate pilots of different heights and weights. Choices existed for the power transmission system as well. How would the power be transmitted from the pilot to the rotors? Would the power be generated by legs only or could arms be used as well?

How should the power be transmitted from the pilot-side pulley to the rotor pulley? Choices might be chain drive, belt drive, shaft drive, or winch drive. What sizes should the pulleys be?

One of the most important aspects of the project was the selection and training of the pilot. What would be the optimal weight of the pilot? How should the pilot be trained for maximum power output? For 20 seconds? For 60 seconds? What would be the optimal RPM for the pilot to maximize power input? Coupled with optimizing the design for each component was the critical issue of how the components would be configured into an overall vehicle design. For many engineers, however, it is also the most interesting and rewarding one, for here is where ideas really begin to turn into reality.

A brief overview of the design decisions made by the Gamera team is presented here. The first fundamental design decision made was that the vehicle would be a quadrotor helicopter with an airframe consisting of interconnecting trusses and a cockpit.

As indicated by the diagram, the Gamera I design consisted of an X-shaped fuselage frame spanning 63 ft. At the terminus of each end of the frame resides a The allowable design weight of eight pounds for each truss was to be achieved using unidirectional carbon fiber tubes. Significant analysis and testing of one-third scale models of the truss configuration were conducted to ensure adequate stiffness and resistance to buckling. The four rotors were designed to the following specifications: Airfoil: Eppler Rotor radius: Chord: 3.

Taper: None Weight Eight rotor blades : Design speed: RPM Design weight for the cockpit was set at 9. The cockpit design consisted of three stiff, 2-D trusses see photo connecting the seat, hand cranks, and foot cranks to the airframe structure at three nodes. Power from the pilot would be transferred to the rotors via hand and foot pedals in the cockpit suspended beneath the aircraft structure. A string drive system, similar to a rod and reel, was chosen based on low weight and high efficiency.

Through tradeoff studies, the pilot design weight was selected to be pounds. Testing indicated that a pilot of that weight could generate 0. The Gamera team was well aware that other teams were chasing the Sikorsky Prize, including the formidable AeroVelo team from Canada. The fabrication and construction of a pound vehicle that would fill a gymnasium brought significant challenges.

Because of the size of the vehicle, components had to be modular and easily assembled on site. Due to the fragile nature of each component, backup parts were needed. Particular care needed to be taken in constructing the eight 7. Building the Finally, the cockpit and power transmission system were constructed. The cockpit consisted of stiff, 2-D planar trusses and foot pedals and cranks for delivering the power to the rotors.

The rotor side pulleys were made of an expanded polystyrene foam core with four poles reinforced with carbon composite rods see photo on the right. The pilot was year-old University of Maryland life sciences graduate student Judy Wexler.

She would have to generate sustained power approaching 0. First, three test runs were made in which the rotors were brought up to the design speed of 18 RPM without liftoff. Finally, it was time to attempt liftoff: The aircraft became airborne a few inches above the ground for at least four seconds, and the flight was the first ever by a woman.

The attempt set a new United States record for flight duration. The team was awarded the Igor I. Successful Gamera I flights can be viewed at www. The project was deemed a huge success.

Records had been set, and Gamera I was the first human-powered helicopter to lift off in more than 17 years. However, it became clear through observations of the vehicle dynamics and pilot fatigue that Gamera I was not capable of achieving the flight conditions required for the Sikorsky Prize, and the vehicle was retired.

The Gamera II project was born. The team would benefit from the many lessons learned in the design, construction, and testing of Gamera I. The same overall quadrotor layout of Gamera I was retained due to familiarity with the design and the stability it offered. The four rotor diameters were kept at 13 meters due to the space limitation of indoor testing locations. Substantial improvements were made in vehicle weight.

The rotor weight was reduced from 58 pounds to 35 pounds, and the airframe truss weight was reduced from 32 pounds to 19 pounds using specially developed micro-truss members and improved manufacturing techniques. The rotor blades were redesigned with a thicker Selig S airfoil, and a taper was incorporated.

These improvements reduced bending deflections of the rotor blades, which increased the ground effect and hence reduced the power needed to hover and reduced the danger of the rotor blades striking the airframe structure overhead. Pilot recruiting and training were expanded. A fly-wheel was added to smooth the power delivery and structural improvements were made to the cockpit to improve power transfer from the pilot to the rotors.

On June 21, , the Gamera II vehicle piloted by Maryland mechanical engineering graduate student Kyle Gluesenkamp set a world record for flight duration of Several weeks later a record height of eight feet was reached for a shorter time. However, on September 1, , the Gamera II crashed after momentarily reaching a record altitude of 9.

You can view all of the major Gamera II flights at www. Now that you have seen the logic and demand that each step of the process entails, you should easily be able to come up with a list of many other problems, needs, and opportunities that would suit its step-by-step approach. Here are just a few ideas that occurred to me. What ideas would you add to this list?

Could you get excited about working on any of those items? Could you add to this list by thinking of something that would improve the quality of life that is not currently available? Among the million people employed in the United States, only about 1. This means the overwhelming majority of people employed in this country do something other than engineering.

These employment figures are reflected by national higher-education statistics. Why strive to become one of those 4. Job satisfaction! Health problems? Family problems? Financial problems? Studies have shown that, by far, the number one cause of unhappiness among people in the U.

A study conducted in for the Conference Board, a leading business membership and research organization, indicated that only Do you know people who dislike their job? People who look forward to Fridays and dread Mondays?

People who work only to earn an income so they can enjoy their time off? Maybe you have been in one of these situations. Lots of people are.

Throughout my career, it has been very important to me to enjoy my work. After all, I spend eight hours or more a day, five days a week, 50 weeks a year, for 30 or 40 years working. This represents about 40 percent of my waking time. Which would you prefer? Spending 40 percent of your life in a career or series of jobs you despise?

Or spending that 40 percent in a career you enjoy and love? It certainly has been for me and for many of my colleagues over the years. What is it about engineering that is so satisfying? Although your list may differ from mine, I am going to discuss each briefly — if only to help you realize more fully the many rewards, benefits, and opportunities an engineering career holds for you. Challenging Work 3. Professional Environment 8. Self-Esteem After studying my list and developing your own, hopefully you will find yourself more determined to complete your engineering studies.

You may also find yourself somewhat puzzled by the skewed statistics that opened this section. I guess engineering really is a unique and highly selective profession. I often point out to students that the day you walk up the aisle to receive your degree in engineering, you have closed no doors. There is nothing you cannot become from that time forward! Practicing engineer. All these and many others career opportunities are possible. Nielsen Developer of Nielsen TV Ratings Although none of the above individuals ended up working as a practicing engineer, I expect they would all tell you that their engineering education was a key factor in their subsequent successes.

After completing my B. Through part-time teaching to supplement my salary, I developed an interest in an academic career and was offered a position on the engineering faculty at California State University, Northridge.

Although I enjoyed teaching, my interests shifted more to administration and working with students outside of the classroom. I started the first Minority Engineering Program in California and directed it for ten years. The administrative and management experience I gained led me to the position of Dean of Engineering. My engineering career thus evolved from practicing engineering to teaching it; from teaching it to creating and directing a special program for minority engineering students; and finally from directing a program to managing an entire engineering college.

Within engineering practice itself there is an enormous diversity of job functions. There are analytical engineers, design engineers, test engineers, development engineers, sales engineers, and field service engineers. The work of analytical engineers most closely resembles the mathematical modeling of physical problems you do in school. But only about ten percent of all engineers fall into this category, pointing to the fact that engineering study and engineering work can be quite different.

If you are imaginative and creative, design engineering may be for you. If you like to organize and expedite projects, look into becoming a development engineer. If you are persuasive and like working with people, sales or field service engineering may be for you. Later in this chapter, we will examine the wide variety of engineering job functions in more detail.

Then, in Chapter 8, we will explore less traditional career paths for which engineering study is excellent preparation, such as medicine, law, and business.

Do you enjoy tackling challenging problems? Certainly, during your period as an engineering student, you will face many challenging problems.

Open-ended problems typically generate many possible solutions, all of which equally meet the required specifications. It certainly would be helpful if you had more exposure to open-ended problems in school. But such problems are difficult for professors to create, take more time for students to solve, and are excessively time- consuming to grade.

Regardless, however, of the kind of problem you are assigned open-ended or single answer, in school or the engineering work-world , they all challenge your knowledge, creativity, and problem-solving skills. If such challenges appeal to you, then engineering could be a very rewarding career.

The only difference is that physical exercise improves your body, while mental exercise improves your mind. As your engineering studies progress your abilities to solve problems and think critically will grow stronger. But recent research in the cognitive sciences has uncovered knowledge that explains how and why this process works [15]. Each neuron has a very large number of tentacle-like protrusions called dendrites. The dendrites make it possible for each neuron to receive signals synapses from thousands of neighboring neurons.

The extent of these neural networks is determined in large part by the demands we place on our brains — i. So the next time your find yourself reluctant to do a homework assignment or study for a test, just think of all those neural networks you could be building.

One of the things I value most about my engineering education is that it has developed my logical thinking ability. I have a great deal of confidence in my ability to deal effectively with problems. And this is not limited to engineering problems. I am able to use the critical thinking and problem-solving skills I developed through my engineering education to take on such varied tasks as planning a vacation, searching for a job, dealing with my car breaking down in the desert, organizing a banquet to raise money, purchasing a new home, or writing this book.

Engineering can certainly be an excellent career choice to fulfill such humanitarian goals. The truth is, just about everything engineers do benefits society in some way. Engineers develop transportation systems that help people and products move about so easily. Engineers design the buildings we live and work in. Engineers devise the systems that deliver our water and electricity, design the machinery that produces our food, and develop the medical equipment that keeps us healthy.

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